Hydrostatic Pressure Testing Machine for Industrial Pipeline Maintenance and Assurance
Applications
The Pipe Hydrostatic Testing Machine is engineered to evaluate the pressure failure time of thermoplastic and composite pipes—including PP-R, PP-B, PPA, PE, PE-X, PVC (UPVC, CPVC), steel-reinforced polyethylene pipes, and aluminum-plastic composite pipes—under prolonged constant internal pressure and temperature conditions. It also precisely determines the instantaneous peak burst pressure upon sudden pipe rupture.
Widely employed by plastic pipe manufacturers and professional testing laboratories worldwide, this equipment functions as an indispensable tool for assessing the pressure resistance performance of various piping systems, ensuring compliance with industry quality standards and operational safety requirements.
Product Description
This Hydrostatic & Burst Testing Machine is purpose-built for performance assessment of a diverse array of pipes and pipe fittings—encompassing PP, PE, PVC, PPR, PB, and PERT—within stringent high-pressure and elevated-temperature environments. Fabricated to withstand extreme operating parameters, it is uniquely tailored for testing components utilized in mission-critical applications where sustained pressure loads and elevated temperatures are pivotal performance determinants.
Featuring a user-centric design philosophy, the machine offers intuitive operability and low maintenance demands. Its ergonomic control interfaces streamline setup and testing procedures, while comprehensive safety provisions—including automatic pressure cut-off and emergency stop systems—place operator safety at the forefront of its operational design.
Integrated with state-of-the-art measurement technology, the system delivers high-precision pressure-time and pressure-temperature test profiles, ensuring robust and reliable data for in-depth performance analysis. It adheres to global industry standards such as ISO 1167, ISO 9080, EN 921, ASTM D 1598, ASTM D 1599, and ISO 13479, positioning it as a reliable solution for regulatory compliance and rigorous quality assurance processes across industrial sectors.
Product Characteristics
- Operational terminal options include a touch screen or PC, enabling intuitive test parameter configuration with user-friendly navigation.
- Boasting a compact footprint of less than 1 m², the system accommodates up to 50 distinct pressure settings, encompassing integrated pressure water supply capabilities.
- AI-driven intelligent recognition of specimen dimensions and material properties empowers the system to deliver optimized pressure ramp strategies and adaptive algorithms.
- Precision pressure control is achieved through independently adjustable input pressure per module, minimizing solenoid valve wear and extending the system's long-term service lifespan.
- All media-contacting metal components are constructed from premium-grade stainless steel, ensuring corrosion resistance and structural integrity in harsh testing environments.
- The user-centric display interface offers multi-language support, catering to diverse global customer requirements across international markets.
- Optional on-the-fly pressure calibration functionality allows uninterrupted system operation during calibration, eliminating downtime and enhancing testing efficiency.
- Comprehensive multi-layered protection mechanisms are implemented across electrical, mechanical, and software layers, safeguarding both equipment and operators.
- Secure and stable data transmission is facilitated via the TCP/IP protocol, enabling seamless integration with laboratory information management systems (LIMS) and remote monitoring.
Meet Standards
ISO1167-2006, ASTMD1598-2004, ASTMD1599, ISO9080, CJ/T108, ASTMF1335.
Technical Parameters
| Parameter |
Specification |
| Model |
XGY-10C |
| Diameter range |
Φ8-1800mm |
| Stations |
3, 5, 6, 12, 15, 18, 20, 25, 50, 100 etc can customized |
| Control mode |
Micro-control, industrial PC control |
| Display mode |
Industrial PC LCD color display |
| Storage mode |
PC storage |
| Print mode |
Color printer output |
| Test pressure |
Pressure range: 0.1-10MPa
Control accuracy: ±1%
Display resolution: 0.01MPa
Working range: 5%~100%FS
Indication error: ±1% |
| Test Timer |
Timer range: 0~10000h
Timer accuracy: ±0.1%
Timer resolution: 1s |
| Power |
380V 50Hz three-phase four-wire 1.5KW |
| End caps models |
from Φ16 to 630mm |
| Water tank size |
according to the pipe size |
| Temperature range |
15-95℃ |
| Dimensions (three stations) |
715×625×1700(mm) or others |
Support and Services
Our dedicated technical support and after-sales service portfolio for the Plastic Pipe Hydrostatic Pressure Testing Machine is engineered to safeguard uninterrupted equipment operation, extend service life, and maximize your investment value. Backed by a team of seasoned industry specialists, we offer the following comprehensive services:
- Professional on-site installation, commissioning, and system calibration
- Real-time technical troubleshooting and expert consultation for operational challenges
- Proactive preventive maintenance programs and responsive repair solutions
- Supply of authentic original spare parts and high-performance consumables
- Timely software patches, functional upgrades, and customized system optimization
Adhering to a customer-centric service philosophy, we prioritize rapid response and solution-oriented support. Our team remains readily accessible to address any inquiries—whether technical, service-related, or procurement-focused.
Frequently Asked Questions
Q1: What is the brand origin and manufacturing location of the Plastic Pipe Hydrostatic Pressure Testing Machine?
A1: The brand of this testing machine is TH, with production facilities located in Beijing, China.
Q2: What core function does the Plastic Pipe Hydrostatic Pressure Testing Machine serve?
A2: This equipment is specifically engineered to evaluate the hydrostatic pressure resistance and burst strength of plastic pipes, validating their structural integrity under pressure loads.
Q3: Which pipe types and material variants are compatible with the Hydrostatic Pressure Testing Machine?
A3: The machine is compatible with testing plastic pipes, composite pipes, and their fittings—including PP-R, PP-B, PP-A, PVC, PE, PE-X, and other similar thermoplastic or composite materials.
Q4: What is the full-scale accuracy specification of the Hydrostatic Pressure Testing Machine?
A4: The testing machine boasts a full-scale accuracy of ±0.1%, ensuring highly precise pressure measurement for reliable test results.
Q5: What is the maximum pressure capacity of the Hydrostatic Pressure Testing Machine?
A5: The machine supports a maximum test pressure of 10 MPa (equivalent to 100 bar or 14,500 psi), covering the pressure requirements of most industrial plastic pipe applications.
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